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by chaine_maile
Sat Apr 09, 2005 3:38 am
Forum: Armour - Design and Construction
Topic: Need help with incendiary device
Replies: 10
Views: 408

Little easily shattered vials of greek-fire.
by chaine_maile
Thu Mar 24, 2005 11:49 pm
Forum: Armour - Design and Construction
Topic: browning metal
Replies: 4
Views: 249

I have done a lot of rust browning in the firearms industry as a gunsmith. A while back someone else was talking about how to rust blue and brown in this topic: http://forums.armourarchive.org/phpBB2/viewtopic.php?t=31316&highlight=browning The essay Hew listed gives a pretty good over view, but the...
by chaine_maile
Wed Mar 23, 2005 10:12 pm
Forum: Armour - Design and Construction
Topic: 6061 strength, forging and heat treatment
Replies: 3
Views: 204

Well, most common 6061 seems to come in T6. It a bit harder to find T4 and even then, the T4 slowly age hardens, so it likely isn't T4 unless it is 'fresh'. The point would be to soften the metal, and work it in the soft state, then harden it after the piece is finished. This would allow a lot more ...
by chaine_maile
Wed Mar 23, 2005 5:05 pm
Forum: Armour - Design and Construction
Topic: 6061 strength, forging and heat treatment
Replies: 3
Views: 204

6061 strength, forging and heat treatment

Have been doing a bit of research on this 6061 aluminum. It seems fairly common and not all that bad a choice as a material. Do any of you work with it much? Doing some research I learned that Sir Brand has made armour using this in grade T6, however from what I understand he does all his work cold ...
by chaine_maile
Wed Mar 16, 2005 4:50 pm
Forum: Armour - Design and Construction
Topic: Realistic "Creative Anachronism"
Replies: 33
Views: 1379

Just as a quick reminder, romans appear to have used calvary sport armour, and parade armour as well. No idea on how well documented these armours are. Here is a quick image of a modern piece inspired by them. [img]http://members.aol.com/gijchar/chelm2.gif[/img] Here is one another one, that the sit...
by chaine_maile
Wed Mar 16, 2005 4:23 pm
Forum: Armour - Design and Construction
Topic: why not to knock NON-historical armour
Replies: 40
Views: 3927

On the topic of the helm gifted to Henry VIII, do construction discrepancies really mean its not the real thing? Picture yourself in this fictional situation: "You! Armourer! Make me a helm that looks like ____ and I want it yesterday." Would you possibly take things already constructed and modify t...
by chaine_maile
Wed Mar 16, 2005 4:11 am
Forum: Armour - Design and Construction
Topic: why not to knock NON-historical armour
Replies: 40
Views: 3927

I agree with Hew completely. Just because things aren't documented most certainly does not mean it didn't exist. Just look at some of the strange things that have survived or been documented. Surely some things slipped through the cracks. [img]http://www.history-people.co.uk/hornedhelmet.jpg[/img] N...
by chaine_maile
Tue Jul 13, 2004 11:11 pm
Forum: Armour - Design and Construction
Topic: Rust prevention? Best method? (blackening etc...etc...)
Replies: 7
Views: 289

Well, remember the purpose is to protect, not to lubricate. In the gunsmithing world, much use has been made of silicon based rust preventers. One small warning, they are the devil to get off. Once you go to this type of coating, there will always be traces of it in small places. Personally, I don't...
by chaine_maile
Tue Jul 13, 2004 10:54 pm
Forum: Armour - Design and Construction
Topic: Cutting small diameter chain coils (kusari)
Replies: 16
Views: 455

Take an older pair of heavy duty sissors and modify them. They have to be of good quality steel, of course. What I did was take a pair of 6" bladed sissors and reshaped them to 1" blades coming to a point. The leverage and the quality of the steel is enough to shear cut 19g annealed steel. I mostly ...
by chaine_maile
Tue Jul 13, 2004 11:30 am
Forum: Armour - Design and Construction
Topic: Rust prevention? Best method? (blackening etc...etc...)
Replies: 7
Views: 289

Read this article: http://www.armourarchive.org/essays/russeting.shtml The finish created is a whole lot thicker then traditional blackening. By soaking with water-displacing oil, then rubbing the surface with wax, this is by far one of the cheapest and toughest finishes avalible. The color tends to...
by chaine_maile
Thu Jul 08, 2004 11:54 pm
Forum: Armour - Design and Construction
Topic: Fighting pants!
Replies: 6
Views: 571

http://www.vertetsable.com/demos_recpants.htm

That is a link to a fairly simple and very useful pair of pants. The site in general is also a very good one.
by chaine_maile
Thu Jul 08, 2004 11:50 pm
Forum: Armour - Design and Construction
Topic: Mild Galvy
Replies: 11
Views: 333

Zinc is an element, number 30 on the periodic table. Arsenic is an element, number 33 on the periodic table.

Heating Zinc, or passing electricity through Zinc will not change it into Arsenic.

Heating Zinc creates Zinc fumes, which are bad for you.
by chaine_maile
Thu Jul 08, 2004 11:40 pm
Forum: Armour - Design and Construction
Topic: Cuirbolli Quest
Replies: 12
Views: 547

To me, a combination of polymerization and waxing is the choice. I do it much like Damian. Wax is generally a little easier to find then hide glue. Hide glue adds weight as well, just not quite as much. If you do the job 'right' it doesn't soften all that much if heated. If your doing smaller pieces...
by chaine_maile
Thu Jul 08, 2004 11:43 am
Forum: Armour - Design and Construction
Topic: Mild Galvy
Replies: 11
Views: 333

To answer the question, galvanization is a surface finsh. It can be applied to a wide range of steels. While mild steel is often galvanized, being galvanized does not mean the material is mild steel. What being galvanized does mean is that the material is most likely NOT stainless. The zinc coating ...
by chaine_maile
Thu Jul 08, 2004 11:35 am
Forum: Armour - Design and Construction
Topic: Leather skullcap
Replies: 5
Views: 319

I honestly feel the best way to do this from one piece would be a wooden, or plaster and wood frame. If your not much of a carpenter, you could just cast the shape needed in plaster leaving just a wooden base for nails. I would soak the leather and stretch it over the form, holding it down with nail...
by chaine_maile
Thu Jul 08, 2004 11:18 am
Forum: Armour - Design and Construction
Topic: Blackning with propane torch
Replies: 37
Views: 1845

Caustic bluing salts will blacken stainless. Just takes a little longer with a little higher temps. I still don't see why EVERYONE blackens metal with this heating meathod. If your tempering the metal into the blue-grey phase, your removing all your hardness. To test this take a piece of steel, heat...
by chaine_maile
Wed Jul 07, 2004 11:32 am
Forum: Armour - Design and Construction
Topic: How much $ For a custom made Heron Mark Sword
Replies: 8
Views: 369

Not sure if anyone else has read any of the Robert Jordan 'Wheel of Time' series. Just wanted to point out that a "Heron Marked Sword" was concidered the best of the best in materials, balance, and edge-holding abilities. If I remember correctly, it had a slightly molted look to the metal. To reprod...
by chaine_maile
Tue Jul 06, 2004 11:47 am
Forum: Medieval Combat and Weapons
Topic: Re-hardening Q (knife from a file)
Replies: 6
Views: 262

How large is this knife? You don't want it to be file hardness. You just want it hard enough to resist a file somewhat. If you file on a normal piece of cold-rolled mild steel, there is little to no resistance. Also, I notice you are doing not tempering at all. Only a oil quench. While an oil quench...
by chaine_maile
Sun Jul 04, 2004 1:52 pm
Forum: Armour - Design and Construction
Topic: What if.....
Replies: 41
Views: 1620

Just for the record, thats not an M4. Its an AR-15 carbine model. The AR-15 is a semi-auto civilian weapon based on the M-16 family. Notice the difference in the barrel. It has no mounting point for a M203. It also seems to be a 16 inch barrel instead of the M4's 14.5 inch. Also, the weapon seems to...
by chaine_maile
Fri Jul 02, 2004 2:49 pm
Forum: Medieval Combat and Weapons
Topic: Romans versus Knights Templar
Replies: 128
Views: 2303

LOL, I like the way Owen thinks. Romans win again. As far as the arrows vs maille, they were not 'true' wooden arrows persay. It was more the reed style arrow. The source was some old 1950's book on archery. And where in God's name did you hear that conquistadors wore maille?!?! I beleive that plate...
by chaine_maile
Fri Jul 02, 2004 1:49 am
Forum: Medieval Combat and Weapons
Topic: Romans versus Knights Templar
Replies: 128
Views: 2303

Please remember that the main function of a gladius is to thrust. Cutting and slashing are secondary functions of the weapon. While good quality steel would be a plus, it is not completely needed. Since the templars would be wearing maille, cutting is not much of a threat. A thrust, however, is a th...
by chaine_maile
Fri Jul 02, 2004 1:31 am
Forum: Armour - Design and Construction
Topic: Tandy Leather and Kevlar thread.
Replies: 13
Views: 586

In my personal experience, synthetic is better then natural when sewing leather. This might not come into play till years down the road when the leather accidentally dry-rots, or mildews up. Synthetic just doesn't rot or weaken when the wax vanishes into the leather.
by chaine_maile
Wed Jun 30, 2004 11:23 pm
Forum: Armour - Design and Construction
Topic: Armor Coating/Coloring
Replies: 5
Views: 398

I know you asked about the cement, but can't answer how that looks. Figured I should note that the rust browning doesn't look like a rusted surface when done. The finished metal looks polished brown, to plum in color. It has a very rich and deep feeling to it.
by chaine_maile
Wed Jun 30, 2004 11:13 pm
Forum: Armour - Design and Construction
Topic: Tandy Leather and Kevlar thread.
Replies: 13
Views: 586

Kevlar will cut a lot of things. One of my other hobbies is Indian fighter kites. If we use Kevlar line, we can cut another string without glassing the line. Basically its high friction and high strength. To tie knots we sheathe the Kevlar in a braided nylon tube. On another note, I wouldn't just se...
by chaine_maile
Sun Jun 27, 2004 8:12 pm
Forum: Armour - Design and Construction
Topic: Armor Coating/Coloring
Replies: 5
Views: 398

If it is a steel that you can get to rust, you can do a really nice, and very period rust browning of the armour. Basically you rust the armour for 8 hours, lightly brush away loose rust, recoat with rusting agent, and hang in a humid 'box' for another 8 hours. After 14 days you have armour colored ...
by chaine_maile
Fri Jun 25, 2004 11:28 pm
Forum: Medieval Combat and Weapons
Topic: Romans versus Knights Templar
Replies: 128
Views: 2303

Personally, I feel Romans are a lot less likely to suffer from a flight of arrows then a calvary charge of templars. Let the longbows fly all day. When they run out of arrows, or arms get to tired to pull a 150 pound bow the Romans win Maybe they would enlist some longbowmen in their ranks to suppli...
by chaine_maile
Fri Jun 25, 2004 4:32 pm
Forum: Medieval Combat and Weapons
Topic: Romans versus Knights Templar
Replies: 128
Views: 2303

I would have to say ATLEAST three to one. You don't attempt a frontal attack on a reinforced position unless you have those kinds of numbers in your favor. Even so, I feel the Romans would give one hell of a fight. What was that battle where the Romans were so out numbered they used their pilum as s...
by chaine_maile
Fri Jun 25, 2004 12:47 am
Forum: Medieval Combat and Weapons
Topic: Romans versus Knights Templar
Replies: 128
Views: 2303

Could romans beat a heavy calvary charge? It seems to me they learned how to fight elephants, and did so quite effectively. I also feel that given only HOURS 15,000 romans could have incredible positions ready for a calvary charge. I also don't see a situation where templars would be upon the romans...
by chaine_maile
Wed Jun 23, 2004 11:26 pm
Forum: Medieval Combat and Weapons
Topic: Who makes the best swords?
Replies: 11
Views: 401

Paul Champagne is in northern New York, and smelts his own steel last I heard.
by chaine_maile
Wed Jun 23, 2004 11:21 pm
Forum: Medieval Combat and Weapons
Topic: Wooden Weapons
Replies: 6
Views: 291

Just for your info, they use to preasure treat handles of tools (axes, shovels, ect... ) in the days of the lumber jack. The oil allowed the fibers to slip instead of break, and the handles lasted a lot longer.
by chaine_maile
Tue Jun 22, 2004 12:52 am
Forum: Medieval Combat and Weapons
Topic: Wooden Weapons
Replies: 6
Views: 291

A deep oil soaking? Or are you just talking about a surface finish to stop drying out? Honestly don't have much experience with these type of wasters, or I would just make them myself. I am guessing you are talking preasure treating with oil. I have however used maple 'clubs' simular to SCA swords f...
by chaine_maile
Mon Jun 21, 2004 11:23 pm
Forum: Medieval Combat and Weapons
Topic: birch plywood shield (pics)
Replies: 66
Views: 2093

I am in northern New York, and have all the seasoned sugar maple I could wish for. Also have some nice ash. Most of it has been kiln dried, and been sitting around seasoning for the last 15 years. I always looked at plywood and just thought about how low quality the wood is in the center. Couldn't I...
by chaine_maile
Mon Jun 21, 2004 10:49 pm
Forum: Medieval Combat and Weapons
Topic: Wooden Weapons
Replies: 6
Views: 291

Thats what I had ordered, and hoped would be here by now. I could make my own, but I have armour needs making ;)

Thanks for the reply.
by chaine_maile
Mon Jun 21, 2004 11:34 am
Forum: Medieval Combat and Weapons
Topic: Wooden Weapons
Replies: 6
Views: 291

Wooden Weapons

Has anyone had any dealings with: RD Limited/ Wooden Weapons 12168 70th St. N. Largo, FL 33773 727-532-1955 wizzard28@hotmail.com Trying to save a bit of time, I tried to purchase one of their swords a month back. As of yet I haven't gotten a response from them. My emails haven't been answered eithe...
by chaine_maile
Sat Jun 19, 2004 2:32 am
Forum: Armour - Design and Construction
Topic: Blackening Stainless Steel
Replies: 20
Views: 348

Standard hot bluing salts as used in gunsmithing will blacken stainless. It just takes a bit longer, and a higher temperature. Temperature is mostly a gauge of concentration in hot bluing. The more salt, the higher the boiling temp. You start with a 'dilute' solution and cooler temperatures, and as ...