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by Halberds
Mon Sep 09, 2013 1:08 am
Forum: Armour - Design and Construction
Topic: NEWBIE QUESTIONS ANSWERED - Add your Input !!!
Replies: 167
Views: 30035

Re: NEWBIE QUESTIONS ANSWERED - Add your Input !!!

I have this to add to the fine post above. http://home.armourarchive.org/members/halberds/sneckdetail.jpg The spring is banding material and the pins are 1/4" mild steel rods. The hook is hammered 1/4 rod. Turn down a short length of your 1/4" rod to 3/16" and peen to the components. The copper disk...
by Halberds
Mon Sep 09, 2013 12:56 am
Forum: Armour - Design and Construction
Topic: What tools should I make?
Replies: 10
Views: 298

Re: What tools should I make?

Do not underestimate the lowly RR spike.
It has 101 uses.

This is one:

Image

And a challenge:

Image

Happy Metal Pounding.

Hal
by Halberds
Mon Sep 09, 2013 12:40 am
Forum: Armour - Design and Construction
Topic: What tools should I make?
Replies: 10
Views: 298

Re: What tools should I make?

This one should prove very useful for your armouring needs:

Image

It allows one to raise helms and everything else.
Best of luck on your quest.

Hal
by Halberds
Mon Sep 09, 2013 12:03 am
Forum: Armour - Design and Construction
Topic: How do you prepair bone handles?
Replies: 20
Views: 319

How do you prepair bone handles?

I wanted to make a set of bone handle feast eating utensils. I BBQ'ed some nice beef short ribs and the bones look like suitable handles. I let my dog clean them real good but how does one make them sanitary? How dry does the marrow have to be? Can you use a microwave? Must they be boiled? Are they ...
by Halberds
Sun Sep 08, 2013 10:19 pm
Forum: Armour - Design and Construction
Topic: What tools should I make?
Replies: 10
Views: 298

Re: What tools should I make?

Your RR plate should make a fine tool holder.
Check out a big pipe cap for a mushroom dome.
Image
Be sure to weld an anti-ring feature.

Hal
by Halberds
Thu Sep 05, 2013 9:41 pm
Forum: Armour - Design and Construction
Topic: Little Brother.
Replies: 35
Views: 847

Re: Little Brother.

I like it... it has a viking feel to me.
Thanks for sharing.

Hal
by Halberds
Tue Sep 03, 2013 2:42 am
Forum: Armour - Design and Construction
Topic: 17thC rawhide helmet
Replies: 4
Views: 348

Re: 17thC rawhide helmet

That is interesting. I always wondered why some of the old helms has such tall peaks.
Sort of like the tapestry showing very tall spangen helms.
by Halberds
Sat Aug 31, 2013 1:08 am
Forum: Armour - Design and Construction
Topic: Valsgarde 6 Adventure (or) First Project Finished
Replies: 30
Views: 1022

Re: Valsgarde 6 Adventure (or) Let's Learn Techniques First!

I like using the clamps, screws and nuts to iron it out also. Sometimes I G-clamp, weld inside and the rivets are just for looks. this had fake rivets, rendered with a short blasts of the MIG welder. :wink: Here is an old spangen how to: http://www.arador.com/armour/how-to-make-a-spangenhelm/ Show u...
by Halberds
Sat Aug 31, 2013 12:12 am
Forum: Classifieds / Want Ads
Topic: Hal's Tools Request
Replies: 5
Views: 408

Re: Hal's Tools Request

Thank you for your support Dr. Talbot, that Met stake is of your design.

I would sell Haga to a slayer such as you?

Hal
by Halberds
Thu Aug 29, 2013 2:26 pm
Forum: Classifieds / Want Ads
Topic: Hal's Tools Request
Replies: 5
Views: 408

Re: Hal's Tools Request

I have these in stock at this time.

Image

And a close up pic:
Image

PM me for the details.

Hal
by Halberds
Thu Aug 29, 2013 1:05 am
Forum: Armour - Design and Construction
Topic: Angle Grinder Question
Replies: 19
Views: 353

Re: Angle Grinder Question

My harbor freight grinder lasted about 15 minutes. I use a DeWalt 4 1/2" angle grinder. Flap disk Sanding disk Grinding disk Cutting disk. A good all around tool. For knifes I like to rough them out with the grinder disk and finish with the sanding disk. I C clamp the blade to the work bench and que...
by Halberds
Sun Aug 25, 2013 3:52 am
Forum: Armour - Design and Construction
Topic: Gaunt tools how to movie 1
Replies: 15
Views: 472

Re: Gaunt tools how to movie 1

I really appreciate Eric Dubes armouring movies, and he also has a great taste in music. My movies are of poor quality, composition and delivery. Nevertheless, they are fun to do and hopefully somewhat instructional. :D This is my latest batch of tools: http://home.armourarchive.org/members/halberds...
by Halberds
Sat Aug 24, 2013 6:22 pm
Forum: Armour - Design and Construction
Topic: Gaunt tools how to movie 1
Replies: 15
Views: 472

Re: Gaunt tools how to movie 1

I used to have a web page but it expired and my web master dissipated into thin air.
I have some on my face book page, however I have no catalog.

What would you be interested in seeing?
I could show some pics and quotes here.

Did you get to see the pyramid knuckle tool use video?

Hal
by Halberds
Thu Aug 22, 2013 2:00 pm
Forum: Armour - Design and Construction
Topic: Gaunt tools how to movie 1
Replies: 15
Views: 472

Re: Gaunt tools how to movie 1

Yes, but those little suckers get hot.
by Halberds
Wed Aug 21, 2013 5:23 pm
Forum: Armour - Design and Construction
Topic: Fantasy helm about finished up
Replies: 3
Views: 377

Re: Fantasy helm about finished up

Orkish, It reminds me a bit of Lord of the rings.

Thanks for the pics.

Hal
by Halberds
Wed Aug 21, 2013 2:30 am
Forum: Armour - Design and Construction
Topic: Gaunt tools how to movie 1
Replies: 15
Views: 472

Re: Gaunt tools how to movie 1

Yes... I agree, I only had my tripod working for me.
However... Chupa came to my rescue on the finish close up shot.

Huzzah!
by Halberds
Wed Aug 21, 2013 1:42 am
Forum: Armour - Design and Construction
Topic: Gaunt tools how to movie 1
Replies: 15
Views: 472

Gaunt tools how to movie 1

My new movie. http://www.youtube.com/watch?v=pdWESzF8PoE If my gaunt tool clients have feedback on the use of their finger tools, I would appreciate feed back on how to make them better. I know it takes a lot of pounding, trimming and sanding to make something worthwhile. Not to mention the various ...
by Halberds
Tue Aug 20, 2013 12:21 am
Forum: Classifieds / Want Ads
Topic: Aaron, Et al. reply from consrtuction page.
Replies: 6
Views: 352

Re: Aaron, Et al. reply from consrtuction page.

Aaron wrote:Yep, that's my fluting stake. Do you have a fluting tutorial on youtube by any chance?
No not at this time, but tomorrow I have to do some finger tool instructional movies.
I will slip in a short fluting movie while I am at it.

Hal
by Halberds
Sun Aug 18, 2013 8:21 am
Forum: Classifieds / Want Ads
Topic: Aaron, Et al. reply from consrtuction page.
Replies: 6
Views: 352

Re: Aaron, Et al. reply from consrtuction page.

That is not how I flute. I rarely start with an inside crease. It is helpful sometimes, just use a cold chisel that has been blunted. I place my metal over the fluting stake and use a raising hammer on each side. That pushes the metal down on each side, resulting in a raised up flute. I come back wi...
by Halberds
Sat Aug 17, 2013 11:00 pm
Forum: Classifieds / Want Ads
Topic: WTB/WTT - Museum Replicas Catalogue No. 36
Replies: 10
Views: 542

Re: WTB/WTT - Museum Replicas Catalogue No. 36

You are truly one of our greatest geeks.
Best of luck in your quest.

Hal
by Halberds
Sat Aug 17, 2013 10:44 pm
Forum: Armour - Design and Construction
Topic: Shaping light gauge stainless
Replies: 5
Views: 294

Re: Shaping light gauge stainless

I replied on the PM and Classifieds as requested. Yes some auto body kits are available at low cost. They have several different shaped dollies. The planishing hammer is useable, but needs a good polish. A round planishing ball in itself is worth several auto dollies, in my humble opinion. I have ne...
by Halberds
Sat Aug 17, 2013 10:17 pm
Forum: Classifieds / Want Ads
Topic: Aaron, Et al. reply from consrtuction page.
Replies: 6
Views: 352

Aaron, Et al. reply from consrtuction page.

The OP. http://forums.armourarchive.org/phpBB3/viewtopic.php?f=1&t=164675 Aaron and fellow Members, Yes. I still make armouring tools, however I make them on an as needed basis, I do not keep a current stock. No payment until they are finished ready to ship. This allows me to customize to your parti...
by Halberds
Thu Aug 15, 2013 6:52 pm
Forum: Armour - Design and Construction
Topic: Shaping light gauge stainless
Replies: 5
Views: 294

Re: Shaping light gauge stainless

When I shape my sabaton toes from light weight 316 SS I use a polished hammer and a form to raise over.

As shown in the last of this video.
http://www.youtube.com/watch?v=wqVcoFDiOJA

Best of luck on your quest.

Hal
by Halberds
Wed Aug 14, 2013 5:36 pm
Forum: Armour - Design and Construction
Topic: Old Man spangen helmet I have completed
Replies: 6
Views: 687

Re: Old Man spangen helmet I have completed

Came out very robust me thinks. Jolly well done. The choice of seasoned metal gives it a very dark ages look. I would suggest you experiment on some scrap metal using a sharper fluting stake. I like to grind RR spikes to suit my needs. Also taking a ball peen hammer to the inside edge of the eye and...
by Halberds
Wed Aug 14, 2013 4:07 am
Forum: Armour - Design and Construction
Topic: Pheonix Dawn Plate Armour: China!
Replies: 664
Views: 28377

Re: Pheonix Dawn Plate Armour: Pauldron repousse continued!

Thanks for the movies it is really coming along. Kudos to your innovation of the tool pipe. I hold my hammer like that when pining rivets on the inside. A snap action for tight spaces. For outside work I hold the hammer further down on the handle. Looks like you will be needing a 1" or smaller fluti...
by Halberds
Tue Aug 13, 2013 4:11 am
Forum: Armour - Design and Construction
Topic: Big Balls at Battlemoor (Outlands event)
Replies: 20
Views: 751

Re: Big Balls at Battlemoor (Outlands event)

I bet you can not do this this with your big balls.

Image

;-)

Hal
by Halberds
Sun Aug 11, 2013 1:21 am
Forum: Armour - Design and Construction
Topic: How do I clean new maile from the shipping oils?
Replies: 13
Views: 446

Re: How do I clean new maile from the shipping oils?

How about taking it to the high pressure coin operated spray car wash degrease section? Now it will rust before your eyes while using a water base detergent. I hung mine up over a waste collection container and sprayed it down with break cleaner fluid. It washed off the black shipping oil into the c...
by Halberds
Sun Aug 11, 2013 1:11 am
Forum: Armour - Design and Construction
Topic: New helm in progress
Replies: 5
Views: 353

Re: New helm in progress

Hammer the bands and the panels together as a uni body.
I like to use nuts and screws to hold everything together while building.

http://home.armourarchive.org/members/h ... lastic.jpg

One can also use any hammer they have available to blend the fit.

Thanks for the great progress pics.

Hal
by Halberds
Thu Aug 08, 2013 2:31 pm
Forum: Armour - Design and Construction
Topic: A few tool and construction questions
Replies: 30
Views: 668

Re: A few tool and construction questions

It looked a lot like this:
anchor.jpg
anchor.jpg (8.07 KiB) Viewed 326 times
by Halberds
Thu Aug 08, 2013 2:03 am
Forum: Armour - Design and Construction
Topic: Heat Treating bracing
Replies: 8
Views: 283

Re: Heat Treating bracing

I used to operate a heat treating oven in industry. We did not have any armor looking parts, mostly brackets and flanges. So; from one that has never done it, this would be my quickest dirty double down. After the helm, knee, elbow or articulating part is bolted together, MIG weld a cross brace syst...
by Halberds
Thu Aug 08, 2013 1:51 am
Forum: Armour - Design and Construction
Topic: A few tool and construction questions
Replies: 30
Views: 668

Re: A few tool and construction questions

I was browsing wallyworld for heavy metal things to pound on.
The hitch balls were a good choice, then I saw this boat anchor. :-)
It was a mud anchor with a nice rounded flange and a cone taper.
I could use it many different ways but your millage may vary.

Hal
by Halberds
Thu Aug 08, 2013 12:50 am
Forum: Classifieds / Want Ads
Topic: Archive 11 Day Auction "Unfinished Face Helm" Conc
Replies: 48
Views: 2726

Re: Archive 11 Day Auction "Unfinished Face Helm" Conc

Is this finished or on hold? Where's my pic?

Inquiring minds want to know.

Hal
by Halberds
Thu Aug 01, 2013 2:09 am
Forum: Armour - Design and Construction
Topic: Your preferred method to cut steel
Replies: 25
Views: 585

Re: Your preferred method to cut steel

I use the Beverly shear for heavy sheet metal, an abrasive cut off machine for thicker straight cuts. The plasma torch for thick intricate cuts. Bulldog snips for light weight sheet metal. Aviation snips for lighter stuff. Bolt cutters for round small stuff like 1/4" rod and 3/16" rivets. Dikes and ...
by Halberds
Thu Aug 01, 2013 1:53 am
Forum: Armour - Design and Construction
Topic: A few tool and construction questions
Replies: 30
Views: 668

Re: A few tool and construction questions

I used to make planishing stakes from dumb bell weights from wall-mart.
Also a rounded sledge hammer head works.
The oxygen cylinder bottom is a popular dishing tool.

Best of luck on your quest.

Hal
by Halberds
Tue Jul 30, 2013 6:51 pm
Forum: Classifieds / Want Ads
Topic: Positive review of Halberds *pic heavy*
Replies: 11
Views: 563

Re: Positive review of Halberds *pic heavy*

PM sent.
Thank you for asking.

At your service.

Hal