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by Gundo
Thu Aug 16, 2001 3:44 pm
Forum: Armour - Design and Construction
Topic: Making/Finding punches in different shapes?
Replies: 4
Views: 10

If you're going to punch without a forge [with heat you can punch over a hollow space, and probably make the punch in the same forge], you'll need a matching die. If you're a machinist, and you can get away with using the equipment for private projects, you can make them yourself. You'll need to use...
by Gundo
Tue Aug 14, 2001 8:27 pm
Forum: Classifieds / Want Ads
Topic: Anyone waiting for Wise Ogre slots to open up?
Replies: 29
Views: 25

Awesome, Ned! and, http://www.armourarchive.org/ubb/bump.gif ------------------ <B>Gundobad, Wise Ogre Armory Wise Ogre Pic of the Day Wise Ogre Armory T-shirts & more </B> Sanity is very rare. Every man almost, and every woman, has a dash of madness - R.W. Emerson A position worth taking, is worth ...
by Gundo
Tue Aug 14, 2001 3:49 pm
Forum: Classifieds / Want Ads
Topic: Anyone waiting for Wise Ogre slots to open up?
Replies: 29
Views: 25

Oh yeah...in case I don't get my page edits done soon enough: I'm offering stainless at the same price as spring steel [the prices listed on the page], and mild steel at half the listed prices. ------------------ <B>Gundobad, Wise Ogre Armory Wise Ogre Pic of the Day Wise Ogre Armory T-shirts & more...
by Gundo
Tue Aug 14, 2001 12:32 pm
Forum: Classifieds / Want Ads
Topic: Anyone waiting for Wise Ogre slots to open up?
Replies: 29
Views: 25

Anyone waiting for Wise Ogre slots to open up?

Due to the loss of my fingertip [it's okay now, I'm working again] and being on disability [2/3 of a no-overime paycheck, no armor income at all] for two months, I'm seriously broke. So I'm offering a deal to folks prepared to wait even longer than usual. I'm offering 25% off the list prices on my p...
by Gundo
Mon Aug 13, 2001 8:29 pm
Forum: Armour - Design and Construction
Topic: Ok, how about some Pics of First Great Helm?
Replies: 8
Views: 12

I weld great helm tops. From the inside, and I bend the top down as I go, while the area is still nice and hot. ------------------ <B>Gundobad, Wise Ogre Armory Wise Ogre Pic of the Day Wise Ogre Armory T-shirts & more </B> Sanity is very rare. Every man almost, and every woman, has a dash of madnes...
by Gundo
Sun Aug 12, 2001 10:46 am
Forum: Armour - Design and Construction
Topic: in the cafeteria today we have.....
Replies: 9
Views: 8

Could be titanium...is a really dull gray color? If it's a relatively bright and silvery color it's probably some alloy of aluminum, heat-treated to T6 or T7. Most of the newer road signs seem to be T6. ------------------ <B>Gundobad, Wise Ogre Armory Wise Ogre Pic of the Day Wise Ogre Armory T-shir...
by Gundo
Fri Aug 10, 2001 4:08 pm
Forum: Armour - Design and Construction
Topic: upgrading cutting tools...
Replies: 13
Views: 7

Yup, used B-2. Somebody posted about these recently, and they show up on ebay fairly often. Be aware that an angle grinder and/or electric shear will be just as loud as your jigsaw. Also...unless there is an unusually restrictive noise ordinance, you can probably get away [legally] with quite a bit ...
by Gundo
Fri Aug 10, 2001 3:59 pm
Forum: Armour - Design and Construction
Topic: [BEG] Dishing
Replies: 8
Views: 12

Depends on your results, eh? How's your finished surface look? if you're going to lose half your thickness to polishing out dings, or spend 4 hour planishing same, then you erred in using a hard tool[hammer] and die[dishing form]. If your dishing form has a nice polish, and it can take the stress, g...
by Gundo
Fri Aug 10, 2001 3:53 pm
Forum: Armour - Design and Construction
Topic: Need help for press
Replies: 13
Views: 11

If you're going to be pressing out pieces, your raw material had damn well better not be tempered. In fact, if isn't annealed or at least normalized, you might as just throw your die off a cliff as put it in a 250-ton press. You'd get about the same amount of use out of it. Heat treatment is somethi...
by Gundo
Fri Aug 10, 2001 3:37 pm
Forum: Armour - Design and Construction
Topic: It's official!
Replies: 38
Views: 48

Erik's is handmade. Steve's is a factory product. I'm not making any sort of judgement one way or the other, just pointing out a difference. And for anybody, who doesn't like anybody else's price, buy elsewhere rather than bitch about it. ------------------ <B>Gundobad, Wise Ogre Armory Wise Ogre Pi...
by Gundo
Fri Aug 10, 2001 10:28 am
Forum: Armour - Design and Construction
Topic: Need help for press
Replies: 13
Views: 11

Well, since I run about 500 tons worth of presses in my production line [at my day job], I think I know enough to answer this. It depends. If you want to form a cop or helm half ina single stroke, you're going to need at least a 200 ton press, and if you pay the going rate, the die will run you at t...
by Gundo
Mon Aug 06, 2001 9:12 am
Forum: Armour - Design and Construction
Topic: rr track anvils revisted
Replies: 21
Views: 8

Ugh. I busted a locking hub on my truck day before yesterday, and I *have* to replace that. It's going to put a dent in my budget for a couple months. I won't be able to come up with the $50 until end of October. http://www.armourarchive.org/ubb/frown.gif if you want to cancel, it's okay. ----------...
by Gundo
Sun Aug 05, 2001 8:43 pm
Forum: Armour - Design and Construction
Topic: Problems with Raising, details inside.........
Replies: 4
Views: 23

I'd avoid cutting the face opening until the top is shaped. It'll likely cause weak spots around the opening otherwise. ------------------ <B>Gundobad, Wise Ogre Armory Wise Ogre Pic of the Day Wise Ogre Armory T-shirts & more </B> Sanity is very rare. Every man almost, and every woman, has a dash o...
by Gundo
Sun Aug 05, 2001 7:12 pm
Forum: Armour - Design and Construction
Topic: Forming gauntlet knuckles?
Replies: 3
Views: 11

You won't absolutely need heat, but it would help a lot to have a forming block [shaped like the "inside" of the knuckles]. Make one in steel if you can, carve it from hardwood as an alternate. ------------------ <B>Gundobad, Wise Ogre Armory Wise Ogre Pic of the Day Wise Ogre Armory T-shirts & more...
by Gundo
Sun Aug 05, 2001 7:09 pm
Forum: Armour - Design and Construction
Topic: help
Replies: 2
Views: 5

Is it a wire-feed welder? In other words, does it have a spool of wire that feeds out through a nozzle, and the gas shoots out the same nozzle? That's a mig welder. Or is it a combined stick and tig welder? That would have a regular stick clamp, as well as a gas nozzle with a tungsten electrode to m...
by Gundo
Sat Aug 04, 2001 5:29 pm
Forum: Armour - Design and Construction
Topic: how do i add pics?
Replies: 2
Views: 6

To clarify: the FAQ on the main page, not the UBB faq linked above. ------------------ <B>Gundobad, Wise Ogre Armory Wise Ogre Pic of the Day Wise Ogre Armory T-shirts & more </B> Sanity is very rare. Every man almost, and every woman, has a dash of madness - R.W. Emerson A position worth taking, is...
by Gundo
Sat Aug 04, 2001 11:24 am
Forum: Classifieds / Want Ads
Topic: Please read Possible shipping problems
Replies: 8
Views: 11

Nope. The Archive favor is a statement you make to the Known World, that you are affiliated with this site. It is not an endorsement of you, by the site. You can even make your own favor, if you like. I do, however, have one of the Rev's make, and it is <u>superlative </u>, complete with a small hid...
by Gundo
Sat Aug 04, 2001 11:14 am
Forum: Armour - Design and Construction
Topic: Rolling edges
Replies: 7
Views: 15

So tell us about your relatively easy procedure? ------------------ <B>Gundobad, Wise Ogre Armory Wise Ogre Pic of the Day Wise Ogre Armory T-shirts & more </B> Sanity is very rare. Every man almost, and every woman, has a dash of madness - R.W. Emerson A position worth taking, is worth defending.
by Gundo
Sat Aug 04, 2001 11:11 am
Forum: Armour - Design and Construction
Topic: Painting a Helm
Replies: 10
Views: 12

Don't polish it. Clean it with rubbing alcohol. Prime it with a primer color as close to your finish coat as you possibly can. Use automotive paint, it's meant to be on metal. Or powder-coat it. ------------------ <B>Gundobad, Wise Ogre Armory Wise Ogre Pic of the Day Wise Ogre Armory T-shirts & mor...
by Gundo
Thu Aug 02, 2001 10:52 pm
Forum: Armour - Design and Construction
Topic: Helm Tops
Replies: 7
Views: 13

The copper ball should work fine. It'll deform but not so radically with each shot as to prevent it from working. ------------------ <B>Gundobad, Wise Ogre Armory Wise Ogre Pic of the Day Wise Ogre Armory T-shirts & more </B> Sanity is very rare. Every man almost, and every woman, has a dash of madn...
by Gundo
Wed Aug 01, 2001 3:29 pm
Forum: Armour - Design and Construction
Topic: AB HAMMER POLICIES
Replies: 16
Views: 18

Note that this is MY answer, not Alan's. A restocking fee is when you order armor, get armor, and there's nothing wrong with it, but you decide you don't want it anyway, and send it back. The 25% fee is what you lose for being a dick. ------------------ <B>Gundobad, Wise Ogre Armory Wise Ogre Pic of...
by Gundo
Tue Jul 31, 2001 5:01 pm
Forum: Armour - Design and Construction
Topic: Plate Harness "as seen on TV"
Replies: 17
Views: 15

I'd like to second that. If you're going to take it down at some point, let us know so I can save the pages to my harddrive first. Beautiful, beautiful work. ------------------ <B>Gundobad, Wise Ogre Armory Wise Ogre Pic of the Day Wise Ogre Armory T-shirts & more </B> Sanity is very rare. Every man...
by Gundo
Sun Jul 29, 2001 12:37 pm
Forum: Armour - Design and Construction
Topic: armor newbie
Replies: 10
Views: 7

Maybe because you don't need to be a blacksmith to be an armorer. It helps, obviously, but basic armoring is far more like silver or tinsmithing, in that the work is done cold [aside from welding]. You also don't need a heavy anvil, at all, to work sheet, even if you do heat it up. -----------------...
by Gundo
Sat Jul 28, 2001 10:15 pm
Forum: Armour - Design and Construction
Topic: Sat. chat
Replies: 1
Views: 5

Sat. chat

http://www.armourarchive.org/chat2.html I'm there. ------------------ <B>Gundobad, Wise Ogre Armory Wise Ogre Pic of the Day Wise Ogre Armory T-shirts & more </B> Sanity is very rare. Every man almost, and every woman, has a dash of madness - R.W. Emerson A position worth taking, is worth defending.
by Gundo
Sat Jul 28, 2001 9:11 pm
Forum: Armour - Design and Construction
Topic: Is 16 gauge too thin for a shield boss?
Replies: 8
Views: 9

Nope. It'll dent, but it's certainly not dangerous. ------------------ <B>Gundobad, Wise Ogre Armory Wise Ogre Pic of the Day Wise Ogre Armory T-shirts & more </B> Sanity is very rare. Every man almost, and every woman, has a dash of madness - R.W. Emerson A position worth taking, is worth defending.
by Gundo
Sat Jul 28, 2001 9:10 pm
Forum: Armour - Design and Construction
Topic: armor newbie
Replies: 10
Views: 7

Odd...I'm actually also an Andy S.[a lot more people call me Gundo than Andy], but not an armor newbie. Anyway, see the essays page, there's an article on making your own tools. While you're at the main page, see the link for the FAQ, and read that as well. That should put you a good long ways towar...
by Gundo
Fri Jul 27, 2001 9:49 pm
Forum: Armour - Design and Construction
Topic: Choosing an anvil
Replies: 6
Views: 6

How small? How basic? How about a small chunk of railroad track? ------------------ <B>Gundobad, Wise Ogre Armory Wise Ogre Pic of the Day Wise Ogre Armory T-shirts & more </B> Sanity is very rare. Every man almost, and every woman, has a dash of madness - R.W. Emerson A position worth taking, is wo...
by Gundo
Thu Jul 26, 2001 4:32 pm
Forum: Armour - Design and Construction
Topic: Plumes
Replies: 2
Views: 12

Make a fat triangle [like a wide V], then bend it so that the two longer legs lay flat against the helm with a tapering bulge at the center [either rounded or with a sharp corner sticking out]. Rivet down the sections that lay flat, so that your holder opens to the top. insert the quill ends of your...
by Gundo
Tue Jul 24, 2001 8:25 pm
Forum: Armour - Design and Construction
Topic: Mushroom stakes VS ball stakes
Replies: 20
Views: 13

There really is no inherent difference or advantage. My PEXTO mushroom stakes have much larger radii than my ball-stakes, but there's no reason they had to be made that way. ------------------ <B>Gundobad, Wise Ogre Armory Wise Ogre Pic of the Day Wise Ogre Armory T-shirts & more </B> Sanity is very...
by Gundo
Tue Jul 24, 2001 5:20 pm
Forum: Armour - Design and Construction
Topic: (beg) What gauge steel
Replies: 4
Views: 14

I'd use 1/8" x 1" bar stock for inside splints, 16ga for the segmented breast and pauldron caps, and 18ga for the COP, the skirt plates, and the lames on the pauldrons. ------------------ <B>Gundobad, Wise Ogre Armory Wise Ogre Pic of the Day Wise Ogre Armory T-shirts & more </B> Sanity is very rare...
by Gundo
Mon Jul 23, 2001 4:37 pm
Forum: Armour - Design and Construction
Topic: welding helm tops
Replies: 12
Views: 13

Oh yeah...I make sure the edges can meet without gapping too much, then line up the ends, then tack weld the mid-point and ends, then match the edges. This gives me the quickest, and best, results. If you try to weld from one end to the other, unless you have done some serious clamping, the halves w...
by Gundo
Mon Jul 23, 2001 4:34 pm
Forum: Armour - Design and Construction
Topic: welding helm tops
Replies: 12
Views: 13

Accdnt's assessment is more applicable to the flux-core, less so to traditional stick, and not really valid with mig, tig or o/a welding. This is because the filler metal itself is in no way inferior to the sheet metal of the top, but flux-core, and to a lesser degree stick, welding will have a far ...
by Gundo
Sun Jul 22, 2001 9:32 am
Forum: Armour - Design and Construction
Topic: Site Update - new article: How to Peen a Rivet
Replies: 5
Views: 8

Note that your rivet cracked on the peened side. This is not merely cosmetic, as the crack is a significant structural flaw. Perhaps you should re-evaluate your technique. ------------------ <B>Gundobad, Wise Ogre Armory Wise Ogre Pic of the Day Wise Ogre Armory T-shirts & more </B> Sanity is very r...
by Gundo
Sat Jul 21, 2001 6:09 pm
Forum: Classifieds / Want Ads
Topic: Horse hair?
Replies: 6
Views: 9

Jake, aren't there any horse farms around your area? They're thick as flies up here, and I thought that was common to SC. ------------------ <B>Gundobad, Wise Ogre Armory Wise Ogre Pic of the Day Wise Ogre Armory T-shirts & more </B> Sanity is very rare. Every man almost, and every woman, has a dash...
by Gundo
Sat Jul 21, 2001 6:07 pm
Forum: Armour - Design and Construction
Topic: Gothic Elbow Patterns...
Replies: 3
Views: 25

Look again. Find DARIVS ARCHITECTUS' site, there's a gothic elbow pattern on it. ------------------ <B>Gundobad, Wise Ogre Armory Wise Ogre Pic of the Day Wise Ogre Armory T-shirts & more </B> Sanity is very rare. Every man almost, and every woman, has a dash of madness - R.W. Emerson A position wor...