Here is where I stand this morning. The old finger set is at the bottom of the pic, and the new one is at the top. The first cannons of the new set are intentionally overly long, so I can trim them as needed.
Here is the problem. It is an ergonomic fact that in order to grip an authentic sword hilt, the first finger knuckles must bend about 90°, and the second ones about 45°.
The new third/fourth finger set does that nicely, but the first/second finger set falls short on the first knuckle flexion.
That's all I can get out of it, and still maintain sufficient underlap. The knuckle plate is not wide enough to do what I need. Last night, I started a new pair of knuckles, which are almost ready to try out. If all goes well uncommonly well, I will be able to use the parts I already have. If not, I will be remaking the proximal and intermediate cannons. The distal plate (fingernails) will almost certainly be usable if I template the intermediate cannon carefully.
I don't have any pics of the new knuckles, because my camera battery quit as I was framing the shot. It's surely not always like this, but it certainly seems so.
Mac